Ford Motor Company has issued a recall covering nearly 59,000 vehicles across ten models after identifying a defect in the engine block heater that could lead to under-hood fires.
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What’s Causing the Fire Risk
According to documents filed with the National Highway Traffic Safety Administration, the issue affects Ford and Lincoln models equipped with 2.0-liter or 2.3-liter engines and block heater systems. Cracks can develop in the block heater’s solder joints, allowing coolant to leak into nearby electrical components. As the coolant evaporates, it can leave behind conductive salt deposits capable of causing a short circuit, particularly when the heater is plugged into a 110-volt outlet without a functioning circuit breaker or ground fault interrupter.
Warning Signs Owners Should Watch For
Ford is advising affected owners not to plug in their engine block heaters until repairs are completed. Potential warning signs include coolant puddles, reduced cabin heat, engine overheating, low coolant warnings, or smoke and unusual odor from the engine bay.
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Timeline for Repairs
Replacement parts are currently being redesigned, and repairs will be provided free of charge once available. Ford began sending initial notification letters to owners on October 20, 2025, with a second round of notices expected once new parts are ready in February 2026. Ford has received reports of 46 vehicle fires connected to the issue, most originating in Canada, though no injuries or accidents have been confirmed.
Vehicles Included in the Recall
The recall covers the following models and unit counts: 2020-2023 Ford Explorer (15,216 units), 2019-2024 Ford Ranger (12,701 units), 2021-2024 Ford Bronco (8,107 units), 2022-2024 Ford Maverick (4,277 units), 2016-2018 Ford Explorer (4,517 units), 2016-2019 Lincoln MKC (4,235 units), 2021-2024 Ford Bronco Sport (4,020 units), 2020-2022 Ford Escape (3,723 units), 2019-2020 Ford Fusion (1,334 units), and 2020-2022 Lincoln Corsair (876 units).
How Owners Can Check Their Vehicle
Owners can check whether their vehicle is included by visiting NHTSA.gov, calling 1-866-436-7332, or contacting a Ford or Lincoln dealer. Ford’s internal recall number is 25SA4, while NHTSA’s campaign number is 25V685.